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Aerofoam Ltd

UK foam engineering since 1954 from Habitat to today

We provide innovative foam conversion solutions and personalized cushioning for every application.

Aerofoam Ltd Foam Banner Image

Aerofoam Ltd

Reliable UK Based Foam Converters With Expertise

Our team creates durable, high-performance foam products designed for comfort and reliability.

Aerofoam Ltd Foam Banner Image

Aerofoam Ltd

Luxury Cushions Designed With Personal Touch

From concept to creation, Aerofoam Ltd ensures every cushion is crafted with skill and accuracy.

Aerofoam Ltd Foam Banner Image

Aerofoam Ltd

High Performance Foam Fabrication With Durability

Aerofoam Ltd combines technical expertise with creative design for premium custom foam solutions.

Aerofoam Ltd Foam Banner Image

Aerofoam Ltd

Innovative Cushions For Modern Living

Aerofoam Ltd specializes in custom foam products and tailored cushion designs crafted to perfection.

Industries We Serve

Tailored Solutions for Every Sector

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Our Heritage

70 Years of Foam Engineering

Founded in 1954 by Philip Pollock a visionary entrepreneur who later co-founded the iconic design brand Habitat alongside Sir Terence Conran Aerofoam has always been at the forefront of British manufacturing. What began as a pioneering effort to bring modern, comfortable upholstery to post-war Britain has evolved into a state-of-the-art foam conversion powerhouse.

Seven decades later, that founding commitment to quality, innovation and precision remains our guiding philosophy. Operating from our advanced facility in Stanmore, Middlesex, we continue to honor our design-led heritage by engineering bespoke, high-performance foam solutions for the furniture, healthcare, acoustic and packaging sectors.

Our Services

Premium Foam and Cushion Solutions for Comfort Across Industries

01

CNC Foam Cutting

Precision CNC cutting for intricate profiles.

02

Bespoke Cushion Manufacturing

Made-to-measure foam cushions tailored for upholstery.

03

Packaging Foam Inserts

Custom inserts offering superior shock absorption.

04

Acoustic Foam

Specialized acoustic foam designed to absorb sound.

05

Healthcare Mattresses

Medical-grade, pressure-relieving foam for healthcare.

06

CMHR Fire Retardant

Fully compliant fire-retardant foam for UK contract safety.

Proven Success

Case Studies
& Real Results

Discover how Aerofoam transforms challenges into premium foam solutions tailored to exact specifications.

Get Started

Request a Quote or Sample

Tell us your requirements and our team will respond within 24–48 hours with a tailored solution.

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