Healthcare Mattresses & Static Cushions UK

Aerofoam Ltd Healthcare Mattress & Static Cushions

Aerofoam Ltd specialises in the conversion of foam components for healthcare mattress and cushion systems, supplying leading OEMs, healthcare brands and distributors.

We do not sell direct to end users instead, we provide precision-cut, specification-driven foam cores and inserts for integration into:

Pressure-relieving hospital mattresses (single/multi-layer constructions)
Static seat cushions for wheelchairs, day chairs and patientse seating
Profiling, castellated, visco or CMHR foam combinations
Welded or encapsulated insert-ready cores for infection controlcovers

Technical Capabilities:

CNC cutting, profiling & contouring
Multi-density lamination and bonding
Fire retardant (Crib 5, BS 7177) & medical-grade foam options
Batch-tracked production, ISO 9001 / 14001 145001 compliant

Ideal for healthcare furniture manufacturers, pressure care brands and specialist seating suppliers.

Contact our technical team for quotes, prototyping and volume supply contracts.

Helpful Resources:

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RICHGUARD® RX — Standard CMHR Polyether

RICHGUARD® RG — High Resilience (HR)

RICHBOND™ RB — Bonded Chipfoam

CELSIUS® VC — Memory Foam (Visco-Elastic)

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FAQs

Frequently Asked Questions

Do you supply foam mattresses directly to end users?

No, we operate as a business-to-business (B2B) foam converter. We supply precision-cut foam cores, inserts and components to OEMs, healthcare brands and medical distributors who assemble the final product.

What types of pressure-relieving foam do you use?

We convert a wide range of specialist foams for pressure care, including viscoelastic (memory) foam, high-resilience (HR) foam and CMHR (Combustion Modified High Resilience) foam, often layered together for maximum therapeutic effect.

Can you profile or castellate foam for mattresses?

Yes. Our advanced CNC cutting machinery allows us to create complex castellated or profiled surfaces. These specialized cuts help the mattress articulate with hospital beds and improve pressure redistribution and airflow.

Do your healthcare foams meet UK fire regulations?

Absolutely. All of our healthcare and medical-grade foams meet stringent UK fire safety standards, including Crib 5 and BS 7177 requirements for medium and high hazard environments.

Can you provide waterproof or infection-control covers?

Yes, we offer fully encapsulated, welded, or stitched covers made from vapour-permeable, waterproof and antibacterial fabrics. These are designed specifically to meet strict clinical infection control protocols.

Healthcare Mattress & Static Cushions

Services Category