At Aerofoam Ltd, we specialise in precision foam conversion for trade clients in the furniture, healthcare, upholstery and soft furnishing sectors. With advanced CNC machinery and decades of expertise, we turn bulk foam blocks into custom components that meet your exact specifications accurately, efficiently and at scale.
What We Offer
-
CNC Vertical & Horizontal Cutting
Accurate and repeatable foam
cutting for complex shapes or high-volume runs.
-
Profile Cutting & Contour Shaping
Ideal for medical cushions,
ergonomic seats, mattress layers and bespoke upholstery.
-
Skiving & Foam Layering
Producing consistent thin foam
sheets or multi-layer builds for healthcare and furniture.
-
Feather, Fibre & Dacron Wrapping
We fabricate and wrap foam cores
with sewn feather/fibre jackets or bonded Dacron for added comfort
and
shape retention.
-
Doming Pads & Soft Branding Options
Dimensional foam pads and branded
cushioning for furniture showrooms or retail-ready use.
Who We Supply
- Furniture and upholstery manufacturers
- Healthcare mattress and seating suppliers
- Interior fit-out specialists
- Soft furnishing designers and makers
- Seating and cushion wholesalers
-
CNC Vertical & Horizontal Cutting
Accurate and repeatable foam cutting for complex shapes or high-volume runs.
-
Profile Cutting & Contour Shaping
Ideal for medical cushions, ergonomic seats, mattress layers and bespoke upholstery.
-
Skiving & Foam Layering
Producing consistent thin foam sheets or multi-layer builds for healthcare and furniture.
-
Feather, Fibre & Dacron Wrapping
We fabricate and wrap foam cores with sewn feather/fibre jackets or bonded Dacron for added comfort and shape retention.
-
Doming Pads & Soft Branding Options
Dimensional foam pads and branded cushioning for furniture showrooms or retail-ready use.
- Furniture and upholstery manufacturers
- Healthcare mattress and seating suppliers
- Interior fit-out specialists
- Soft furnishing designers and makers
- Seating and cushion wholesalers
Need technical foam conversion
tailored to your industry?
Contact Aerofoam for consistent, high-quality
production delivered on time and to your spec.
