At Aerofoam Ltd, foam conversion is our principal website service area and business capability. We operate a dedicated B2B service for trade, commercial and manufacturing customers throughout the UK. Operating from our Stanmore facility, our advanced machinery and 70+ years of engineering expertise enable us to convert raw blocks and sheets into precision components accurately, efficiently and at scale.
Our Confirmed B2B Capabilities
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CNC Horizontal & Vertical Foam Cutting
Precision CNC horizontal foam cutting and CNC vertical foam cutting for clean block slicing, complex contours and high-volume component production.
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Cut-to-Size Foam, Sheet & Block Conversion
Complete block and sheet conversion into custom cut-to-size foam pads, slabs and dimensional blocks tailored to exact dimensions.
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Foam Profiling, Contour Cutting & Shaped Components
Custom foam profiling, contour cutting, foam wedges and precision shaped foam components for ergonomic seating and industrial applications.
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Foam Fabrication, Joining, Bonding & Lamination
Full foam fabrication service including adhesive joining and bonding, as well as multi-density foam lamination and material combinations.
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Components from Drawings & Templates
High-precision components manufactured directly from customer technical drawings (CAD/DXF/PDF) or physical templates.
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Prototypes, Short Runs & Production-Volume Work
Flexible B2B capacity supporting initial prototype work, short production runs and ongoing regular production-volume work for trade clients.
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CMHR & Specialist Foam Grades
Conversion of Contract Multi-Hazard Resistance (CMHR) fire-retardant foam, High Resilience (HR), reticulated and specialist technical grades.
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Healthcare Foam Components
Medical-grade healthcare foam components supplied directly to healthcare equipment manufacturers and trade suppliers.
Dedicated B2B Trade & Manufacturing Service
- Furniture and upholstery manufacturers
- Healthcare manufacturers and medical suppliers
- Contract seating and commercial fit-out trade
- Technical and industrial component specifiers
- Industrial design and manufacturing customers
Specialist Conversion Capabilities & Detailed Service Pages
- CNC Foam Cutting — Precision horizontal & vertical CNC wire/blade profiling for complex shapes and production runs.
- Foam Fabrication & Technical Components — Custom foam joining, bonding, multi-density lamination, wedges and block conversion.
- Healthcare Foam Components — Certified medical-grade static mattress cores, pressure care cushions and healthcare seating.
- Foam Grades & Specifications — CMHR fire-retardant (Crib 5), High Resilience (HR), memory foam, chipfoam and reticulated grades.
Supporting Industry Credentials
Aerofoam's foam conversion services are backed by active memberships in the British Furniture Association (BFA) and the Furniture Industry Research Association (FIRA). These memberships serve as key supporting industry credentials, ensuring our conversion practices align with UK furniture industry standards, technical research and safety guidelines.
Looking for a trade foam
conversion
manufacturing partner?
Contact Aerofoam for consistent, high-quality production
delivered on time from our Stanmore facility.
