Aerofoam Ltd specializes in custom foam fabrication and technical component assembly for industrial, commercial and trade manufacturing customers across the UK. Operating from our Stanmore plant, we convert raw foam blocks and sheets into finished, multi-material engineered components tailored to exact drawings and tolerances.
Fabrication & Assembly Capabilities
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Foam Lamination & Multi-Density Combinations
Bonding varying foam densities and grades to create high-performance composite layers for contract seating and technical padding.
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Adhesive Joining & Structural Bonding
Industrial adhesive bonding techniques ensuring high-strength joints between foam-to-foam and foam-to-substrate components.
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Foam Wedges & Angled Component Fabrication
Custom angled foam wedges, bolsters, and tapered inserts for ergonomic seating, medical support and technical padding.
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Sheet & Block Conversion
Industrial conversion of raw PU foam blocks into custom cut sheets, strips, rolls and dimensional parts.
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Drawings & Template Manufacturing
Manufacturing components directly from customer technical drawings (CAD/DXF/PDF) or physical master templates.
Pillar Service Integration
As a key capability within our conversion services, foam fabrication works seamlessly alongside:
