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Foam Conversions Aerofoam Ltd

Who We Are

Aerofoam Ltd is an established UK B2B foam converter and bespoke cushion manufacturer operating from its Stanmore facility since 1954.

The company was founded in 1954 by Philip Pollock, who also co-founded Habitat with Sir Terence Conran. Seventy years on, three generations of foam engineers in the same Stanmore factory continue to supply the British furniture, healthcare and contract seating trade.

Aerofoam Ltd is certified to ISO 9001 (quality), ISO 14001 (environment) and ISO 45001 (occupational health and safety) a triple-certified Integrated Management System. The company is a member of the British We are proud members of the British Furniture Association (BFA), the Furniture Industry Research Association (FIRA) and Commercial Interiors UK.

Our Growth

In 2013, Aerofoam Ltd underwent a management change that led to significant investment in staff, machinery, and streamlined processes. This allowed us to rebrand and refocus on foam engineering, which marked a turning point in our evolution.

By 2021, Aerofoam Ltd achieved the coveted ISO certifications for:

  • ISO 9001 - Quality Management

  • ISO 14001 - Environmental Management

  • ISO 45001 - Occupational Health & Safety

Aerofoam is a active member of Commercial Interiors UK, connecting Aerofoam with the UK commercial interiors, design and specification community a member of the British Furniture Association, supporting the UK furniture manufacturing and supply community and a member of the Furniture Industry Research Association (FIRA), supporting access to furniture-industry standards, research and regulatory knowledge.

Aerofoam Ltd Foam Manufacturing Image

Why We Maintain Industry Memberships

At Aerofoam Ltd, we maintain active memberships in Commercial Interiors UK, the British Furniture Association (BFA) and the Furniture Industry Research Association (FIRA) to ensure our manufacturing practices continuously reflect the highest industry benchmarks.

These memberships directly connect Aerofoam with:

  • The British Furniture Community: Through the BFA, supporting domestic and contract furniture makers with reliable, high-specification foam conversion and cushion craftsmanship.
  • The Commercial Interiors & Fit-Out Community: Through Commercial Interiors UK, collaborating with interior designers, architects and trade specifiers on contract seating projects.
  • The Technical & Regulatory Standards Community: Through FIRA, accessing technical research, flammability standards and regulatory developments to ensure our products support ongoing compliance.
Aerofoam Ltd Foam Manufacturing Image

Our Capabilities

Today, Aerofoam Ltd is recognized as a specialist in foam conversion and cushion manufacturing, trusted by furniture manufacturers, healthcare suppliers, hospitality businesses and interior designers for high-quality foam solutions.

We offer:

  • Foam Conversion - CNC cutting, profiling and custom cutting services

  • Cushion Infill Manufacturing - Duck feather, fibre and hollow fibre options

  • Healthcare Foam Components - Mattress cores and seating cushions

  • Contract & Hospitality Seating Foam - Custom solutions for commercial spaces

Get In Touch

Ready to partner with Aerofoam Ltd for your next project?
Contact us to discuss your requirements and discover how we can support your foam needs.

Where Innovation Meets Comfort

Aerofoam Ltd Panoramic view of the factory floor with organized foam sheets, machinery and safety signage.

State Of The Art Foam Facility

Aerofoam Ltd Wide view of foam manufacturing factory with machinery and stacked foam blocks

Precision Engineered Cushioning

Aerofoam Ltd Industrial foam cutting machine and stacked colorful foam blocks inside the factory.

High Performance Foam Cutting

Aerofoam Ltd Custom foam cutting and shaping section featuring advanced Hyma machinery.

Advanced Industrial Setup

Aerofoam Ltd Manufacturing

Custom Foam Shaping Solutions

Innovating foam solutions, crafting ultimate comfort

Crafting bespoke comfort with precision and innovation, we aspire to be the trusted partner for all foam conversion needs.

Expert Skills, Premium Quality

At Aerofoam Ltd with Foam Engineering and Conversion expertise, we transform raw materials in innovative solutions backed by technology and skilled craftmanship. We provide foam products with high industry standards together with our cushion manufacturing delivering precision - cut, custom designs various industries with unmatched quality.

Triple ISO-Certified Integrated Management System

Industry Memberships