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Aerofoam Ltd Foam & Feather Wrap
Luxury Cushion Wraps for Premium Upholstery Applications

Aerofoam Ltd Ltd offers custom-made Foam & Feather Wraps, designed to deliver the perfect balance between structure and softness in high-end furniture. This dual-layer construction enhances the performance and comfort of upholstered cushions, making it the preferred choice for manufacturers and designers seeking luxury-grade seating solutions.

Key Product Features:
  • Core Support with Foam

    High-resilience foam provides shape retention and underlying support to the cushion core.

  • Softness with Feather & Down Wrap

    Encased in a feather down blend, the wrap delivers a plush, luxurious outer feel.

  • Long-Lasting Structure

    Foam helps the cushion maintain its form and volume over time, reducing sagging or flattening.

  • Bespoke Comfort Levels

    Available in various feather/down ratios and foam densities to suit different comfort profiles.

  • Premium Fabric Wrapping

    Wrapped in down-proof cambric or FR-treated ticking for contract compliance.

Applications:
  • Seat and back cushions for sofas, armchairs and accent seating
  • Luxury lounge and hospitality furniture
  • High-end domestic furniture collections
  • Soft furnishings for boutique hotels and design-led intenors

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Tell us your requirements and our team will respond within 24–48 hours with a tailored solution.

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FAQs

Frequently Asked Questions

What is a foam and feather wrap cushion?

A foam and feather wrap cushion combines a firm, supportive high-density foam core with a plush outer layer of natural duck or goose feathers. This hybrid design gives you the luxurious 'sink-in' softness of a feather cushion with the structured, bounce-back support of foam.

Why choose a feather wrap over a standard foam cushion?

While standard foam provides excellent support, a feather wrap adds a premium, cloud-like softness that standard foam alone cannot achieve. It offers a more relaxed, luxurious look that is highly sought after in premium upholstery.

Do feather-wrapped foam cushions require plumping?

Yes, because the outer layer is made of natural feathers, the cushions will require occasional plumping to redistribute the feathers and maintain their plush appearance. However, because of the foam core, they require significantly less plumping than a 100% feather cushion.

Will the feathers poke through the fabric?

No. We encase the feather layer in a specialized, high-quality down-proof cambric fabric. This tightly woven material acts as a barrier, preventing quills from poking through while still allowing the cushion to breathe.

Can I customize the ratio of feathers to foam?

Absolutely. Since we manufacture all cushions to order, we can adjust the thickness of the foam core and the volume of the feather wrap to achieve your desired balance of firmness and softness.