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Aerofoam Ltd Foam & Hollow Fibre Wraps
Luxury Cushion Wraps for Superior Comfort and Support

Aerofoam Ltd Ltd offers Foam & Blown Hollow Fibre Wraps designed to elevate the feel, durability and aesthetic of your upholstered products. Our wraps combine the structural resilience of foam with the soft loft of blown hollow fibre, delivering the perfect balance of comfort and form retention.

Product Features:
  • Foam-Wrapped Cushion Cores: Adds resilience, structure and shape retention
  • Blown Hollow Fibre Fill: Soft, evenly distributed fill for a plush, luxurious finish
  • Customized Layering: Choose specific foam grades, fibre densities and wrap thickness
  • Fire-Retardant Options: Available to meet UK furniture fire safety standards
Product Applications:
  • High-end sofas and lounge seating
  • Designer chairs, headboards and ottomans
  • Hospitality and contract furniture
  • Luxury residential or bespoke soft furnishings

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FAQs

Frequently Asked Questions

What is a foam and hollow fibre wrap cushion?

It is a hybrid cushion featuring a supportive high-density foam core surrounded by a thick layer of blown hollow fibre. This design provides the structural resilience of foam with a soft, plump and welcoming outer feel.

Why choose a hollow fibre wrap instead of a feather wrap?

Hollow fibre is completely synthetic and hypoallergenic, making it ideal for those with asthma or allergies. It is also more cost-effective than feathers and provides a slightly bouncier, more consistent loft without the risk of quills poking through.

Are fibre-wrapped foam cushions suitable for hospitality environments?

Yes. They are highly durable, bounce back easily and require far less plumping than feather cushions. This makes them an excellent, low-maintenance choice for busy hotels, lounges and contract furniture.

Can you manufacture these to bespoke measurements?

Absolutely. We cut the foam core and wrap the hollow fibre to any custom dimension, shape, or thickness you require, ensuring a perfect fit for your specific upholstery project.

Do fibre wraps comply with UK fire regulations?

Yes, all our foam and hollow fibre materials can be specified to meet UK fire safety standards, including Crib 5 for commercial and contract applications.