- Since 1954 Legacy
- Stanmore, Middlesex Facility
Industries We Serve
Foam Conversion Solutions for Every Industry
Our Heritage
70 Years of Foam Engineering
Founded in 1954 by Philip Pollock a visionary entrepreneur who later co-founded the iconic design brand Habitat alongside Sir Terence Conran Aerofoam has always been at the forefront of British manufacturing. What began as a pioneering effort to bring modern, comfortable upholstery to post-war Britain has evolved into a state-of-the-art foam conversion powerhouse.
Seven decades later, that founding commitment to quality, innovation and precision remains our guiding philosophy. Operating from our advanced facility in Stanmore, Middlesex, Aerofoam Ltd operates as an established UK B2B foam converter and bespoke cushion manufacturer engineering high-performance foam solutions across healthcare, furniture, hospitality, interior fit-out, commercial and soft furniture sectors. Our furniture manufacturing solutions are supported by our active memberships in the British Furniture Association (BFA) and Furniture Industry Research Association (FIRA), while our commercial seating and interior fit-out supply is backed by Commercial Interiors UK.
Our Services
Premium Foam and Cushion Solutions for Comfort Across Industries
Foam Conversion Services
Principal UK B2B foam conversion: CNC cutting, profiling & fabrication.
Foam Fabrication & Components
Custom foam joining, adhesive bonding & technical lamination.
Healthcare Foam Components
Medical-grade, pressure-relieving foam for healthcare seating and cores.
Bespoke Cushion Manufacturing
Made-to-measure foam cushions tailored for trade upholstery clients.
Foam Grades & Specifications
Technical guide to CMHR fire retardant, HR and specialty grades.
In The Press
Trusted and recognised by leading industry publications
Proven Success
Case Studies
& Real
Results
Discover how Aerofoam transforms challenges into premium foam solutions tailored to exact specifications.
Get Started
Request a Quote or Sample
Tell us your specifications and technical drawing requirements. Our team will review and confirm quotation details within 24–48 hours.