Aerofoam Ltd Brand Loader
Aerofoam Ltd Foam Conversion Banner

Aerofoam Ltd

UK B2B Foam Conversion & Cushion Manufacturing Since 1954

Precision foam cutting, CNC conversion, fabrication and bespoke cushion manufacturing from our Stanmore facility for trade clients across the UK.

Trusted UK B2B Foam Converter & Cushion Manufacture r | Supported by BFA, FIRA & Commercial Interiors UK Memberships | Triple ISO-Certified

Aerofoam Ltd Foam Conversion Banner

Aerofoam Ltd

UK Foam Engineering Excellence From Habitat to Today

Operating from our Stanmore facility, Aerofoam Ltd provides precision CNC foam conversion, technical fabrication and trade cushion solutions.

Trusted UK B2B Foam Converter & Cushion Manufacture r | Supported by BFA, FIRA & Commercial Interiors UK Memberships | Triple ISO-Certified

Aerofoam Ltd Foam Conversion Banner

Aerofoam Ltd

Precision CNC Foam Cutting & Technical Conversion

Advanced CNC profiling, skiving and lamination of CMHR, reticulated and technical foam grades from our accredited Stanmore facility.

Trusted UK B2B Foam Converter & Cushion Manufacture r | Supported by BFA, FIRA & Commercial Interiors UK Memberships | Triple ISO-Certified

Aerofoam Ltd Foam Conversion Banner

Aerofoam Ltd

Bespoke B2B Cushion Manufacturing Specialists

Custom foam cushion cores, feather wraps and contract seating fills engineered for furniture manufacturers and trade clients nationwide.

Trusted UK B2B Foam Converter & Cushion Manufacture r | Supported by BFA, FIRA & Commercial Interiors UK Memberships | Triple ISO-Certified

Aerofoam Ltd Foam Conversion Banner

Aerofoam Ltd

Custom Technical Foam Engineering & Contract Solutions

High-performance foam components, custom cushioning and technical specs manufactured to ISO standards at our Stanmore facility.

Trusted UK B2B Foam Converter & Cushion Manufacture r | Supported by BFA, FIRA & Commercial Interiors UK Memberships | Triple ISO-Certified

Triple ISO-Certified Integrated Management System

Industry Memberships

Aerofoam Ltd Foam Manufacturing Image

Our Heritage

70 Years of Foam Engineering

Founded in 1954 by Philip Pollock a visionary entrepreneur who later co-founded the iconic design brand Habitat alongside Sir Terence Conran Aerofoam has always been at the forefront of British manufacturing. What began as a pioneering effort to bring modern, comfortable upholstery to post-war Britain has evolved into a state-of-the-art foam conversion powerhouse.

Seven decades later, that founding commitment to quality, innovation and precision remains our guiding philosophy. Operating from our advanced facility in Stanmore, Middlesex, Aerofoam Ltd operates as an established UK B2B foam converter and bespoke cushion manufacturer engineering high-performance foam solutions across healthcare, furniture, hospitality, interior fit-out, commercial and soft furniture sectors. Our furniture manufacturing solutions are supported by our active memberships in the British Furniture Association (BFA) and Furniture Industry Research Association (FIRA), while our commercial seating and interior fit-out supply is backed by Commercial Interiors UK.

Our Services

Premium Foam and Cushion Solutions for Comfort Across Industries

01

Foam Conversion Services

Principal UK B2B foam conversion: CNC cutting, profiling & fabrication.

02

CNC Foam Cutting

Precision CNC cutting for intricate profiles and production runs.

03

Foam Fabrication & Components

Custom foam joining, adhesive bonding & technical lamination.

04

Healthcare Foam Components

Medical-grade, pressure-relieving foam for healthcare seating and cores.

05

Bespoke Cushion Manufacturing

Made-to-measure foam cushions tailored for trade upholstery clients.

06

Foam Grades & Specifications

Technical guide to CMHR fire retardant, HR and specialty grades.

Get Started

Request a Quote or Sample

Tell us your specifications and technical drawing requirements. Our team will review and confirm quotation details within 24–48 hours.

Accepted formats: PDF, DXF, DWG, JPG, PNG (max 25 MB)
CAPTCHA
Accepted formats: PDF, DXF, DWG, JPG, PNG (max 25 MB)
CAPTCHA
CAPTCHA